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printing water based ink over top of plastisol underbase

13K views 5 replies 5 participants last post by  mikelmorgan  
#1 ·
okay, i think i made a bad decision.

i usually always print with water based ink but i was becoming frustrated with the super opaque nazdar white drying in the screen really fast. i was doing a four color printing and was getting mad because the white was clogging up and messing up the print. so i decided to use plastisol for the white underbase. i finished printing with white plastisol and a black water based on top. i guess this doesn't work since the water based has nothing to grab onto.

is there anything i can do to fix this? maybe a clear overcoat or some sort of spray that will keep the black from washing out. i am screwed if i can't figure this out.

please help!

also are there any tips to keep the white from drying in the screen so fast.

justin
 
#3 ·
if anyone cares...this is what i ended up doing.

first i tried to completely remove the water based from the plastisol using water and dish soap without much success. the water based would not completely wash away. after i realized this would take me forever i decided to print black plastisol over the water based black. it took a while to line the screen up with the already printed shirt but i did it fairly well. i figure that any place the two inks don't overlap will be fine since the water based will just wash out.

i think my headache has finally subsided.
 
#4 ·
To keep ink from drying in your screens try flooding the screen with ink as in running our squeegee through very lightly so the ink simple sits on top of the stencil without going through it.
This can be a problem with waterbased ink due to it's viscosity.

Another factor is your platen temperature. If, while printing, your platen gets too hot, the ink in your screen will begin drying as it comes in contact with the shirt sitting on top of the platen.
To solve this you can adjust the power on your flash dryer, if you don't have a power adjuster, I got mine from Rjennings. I don't think it's listed on the website, but just call and ask, it's pretty cheap.
Another solution is to print wet on wet. Simply spray the print side of your screens with silicone spray, that prevents the wet ink transferring on the back and ultimately on other shirts.

One more thing to consider is a well ventilated workspace with a cool temperature.

Hope that helps! Peace, Salam.
 
#6 ·
Good advice.
I am assuming that you are using a discharge ink! We will often mix wilflex blending white with the super white and get good results. Water based inks are finicky, the humidity in the air, air temp and other factors can influence this ink and how it prints. If you are printing manually it is probably taking too long between stokes and the ink is drying. Wilflex sell a retarder that will help but it is not a cure all. Good luck.