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Puff Embroidery

6.5K views 8 replies 7 participants last post by  philipfirth83  
#1 ·
Hey Guys :)

Looking for someone with information on puff embroidery. We've started playing with it in our shop, but we haven't been able to successfully get an order done because of different reasons (mostly because the flat bill hats are giving us major issues). However, I have a new customer that is wanting their logo puff embroidered, but the logo has large chunks (almost 1.5" wide in some areas). Is it possible to do puff on an area with that size of width? As far as I've seen, doing a satin stitch over .5" is problematic... but a fill stitch would just press down on the puff and negate the whole effect, wouldn't it?

Any advice?

Thanks in advance :)
 
#2 ·
HI Jillian, On my ZSK machine the maximum stitch length is 12.7mm, Satin stitches really shouldn't be over 7mm.

Can you post an image of the design? Can some parts be flat and others puff?

Might be able to help you further once the image has been posted :).

Cheers
 
#4 ·
No, you should not be going over 10 mm on the stitch length. It will put to much strain on your machine. I have Tajima Neo2 that has max @ 12 mm, but I would like to avoid doing it. You can do stuff to your machine to make that bigger, but then again, it puts too much strain on the pantogram.

Make sure you use hat needle plate or put something on the top of the regular needle plate to shorten the distance between the hat and the needle plate. Less hat bounce. Slow the machine down.
 
#8 ·
Embroidering for years, just got the nerve to do Puff 3D on hats... That being said, I tried it with regular 2mm foam from the craft store it looks awesome. Wanted to see if anyone has any insight as to the difference between the foam sheets from say Michaels or Walmart and "embroidery foam". Or am I ok to continue using it?

thanks so much!!!

Josie