higher mesh doesn't always mean a tighter screen, but it usually does.
40second flashes are a long time.. that's longer than it takes me to cure most ink colors.
That could be why your adhesive wasn't staying on the platen.
A waterbased adhesive might work out better for you if you are flashing that long. Waterbased adhesives usually come in bottles and look like elmers glue. You can apply them with scoop cards, goop scoops, sponge brushes, or even mix it with water and put it in a spray bottle. You flash the platen after you apply it to get it activated and sticky. The more heat you apply to it afterwards the better it seems to work. I always use this type of adhesive for any job requiring a flash because of how long it lasts.
Celtic: i never thought about a warped pallet. I don't' think any of mine are, but I'm going to check now. Hopefully the OP doesn't have any warped pallets. that would be a bummer.