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To get a distressed look with plastisol ink, the artwork should be distressed in your graphics editing software with overlays or filters, then when you go to print, use a very high mesh count screen (tiny holes) and only do one pass of the squeegee with lighter than normal pressure. Will give you a washed out look and have a "soft hand" because only a small amount of ink was deposited onto the shirt.

Chino Base - is an additive to be mixed in your plastisol inks to thin them out. It pretty much turns your plastisol ink into a waterbase without it being an actual waterbase ink. Similar effects as other reducers but much better and more reliable. The hand feel is extremely soft.
 
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