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The plain truth of it all.....White Ink DTG's

10656 Views 61 Replies 23 Participants Last post by  FatKat Printz
I have printed well over 30,000 ( I actually stopped counting, and this does not include the 10000+ white shirts I printed on my original red T-jet) white ink shirts from 2006-2010 on six different machines. Did it take a while to learn? YES!! I budgeted $3000 for wasted ink, shirts, and pretreatment to learn how to use the machines. I went over that budget by double before it was all said and done. Now that was when white ink first came out, ( I was actually the first end user outside US Screen to have the white ink. I bugged the crap out of Scott until he actually sent me some beta samples of everything.) now with the advancements in ink and pretreatment, along with the vast wealth of knowledge and experience, I think anyone determined enough can do it for less than a $1000.

The key is the bagged ink from Belquette has really taken much of the nightmare away. Since converting to that ink earlier this year, I almost have almost no issues, and those I have are usually my fault, or can be fixed in less than 15 minutes.

Anyone that does the research, and reads this forum can be successful printing white ink! The most important thing is to start with the Belqueete bagged inks. Whether that is in their Mod1, or in a Kiosk 2 from DTG. If you start with that, you have over half the battle won. However, do not expect to be an expert without trial and error and wasting 50-100 shirts first. That is just part of the expense of doing business. Budget it in!

I am getting the best prints of my life on a refurbed four year old $5000 printer. I no longer have a pretreatment machine, I do it all by hand with a $0.99 plastic spray bottle from the dollar store. Yes there are better machines than others, and it is important to pick the right one, but if you do enough research and talk to end users, you can figure out pretty quickly what to buy.

Everyone just getting in the business should thank the Tahoe Tomahawks, Pink Freuds (there's one you old timers hadn't thought of in a while!!!), Printzilla's, Sunnydaze's, Justin Walker's, Jerrid Hill's, Dan Selgado's, etc....of the world. We went through the serious growing pains, so now you don't have to!!

I have seen alot of posts talking about how bad these Epson based printers suck, they are "toys", bota anchors, blah, blah, blah. I am here to tell you that it is simply untrue, and you can make considerable amounts of money with them, IF you take the time to learn them, understand their weaknesses (no process is perfect for everything) and have a decent marketing plan. Don't let those that have failed dissuade you. Look at those of us that have made a succesful venture out of this great technology.

Off my soap box......Zilla
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I am getting the best prints of my life on a refurbed four year old $5000 printer. I no longer have a pretreatment machine, I do it all by hand with a $0.99 plastic spray bottle from the dollar store. Yes there are better machines than others, and it is important to pick the right one, but if you do enough research and talk to end users, you can figure out pretty quickly what to buy.
Marc, thanks for posting this, in fact it's the exact way we've been pretreating for the last 6 months (started doing it over the winter because it was too cold to do pretreatment outside) I've been hesitant to bring it up or mention how well it has worked for fear of having to defend the process, we have no print quality issues due to too much or too little pretreatment.

I have seen alot of posts talking about how bad these Epson based printers suck, they are "toys", bota anchors, blah, blah, blah. I am here to tell you that it is simply untrue, and you can make considerable amounts of money with them, IF you take the time to learn them, understand their weaknesses (no process is perfect for everything) and have a decent marketing plan. Don't let those that have failed dissuade you. Look at those of us that have made a succesful venture out of this great technology.
Agree 100% and I don't think it could have been said any better.

Thank you again.
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The key is the bagged ink from Belquette has really taken much of the nightmare away. Since converting to that ink earlier this year, I almost have almost no issues, and those I have are usually my fault, or can be fixed in less than 15 minutes.

I am getting the best prints of my life on a refurbed four year old $5000 printer.

Everyone just getting in the business should thank the Tahoe Tomahawks, Pink Freuds (there's one you old timers hadn't thought of in a while!!!), Printzilla's, Sunnydaze's, Justin Walker's, Jerrid Hill's, Dan Selgado's, etc....of the world. We went through the serious growing pains, so now you don't have to!!
Taking over the soap box..

We agree our fixes were part of the learning curve from the bags but didn't take more then 15 mins to fix and only once to learn how to prevent it from happening again

15 mins sure as hell is better than being down for hours, days and weeks at time. Also buying unneeded parts and being blamed over and over again.

Added to the list of thanks.. Mark, Brett and Kevin (all the staff at Belquette) for coming up with this conversion kit. For a company that sells their own printer and ink to come up with a conversion kit to help modify printers that they don't even sell or service is going above and beyond sales tactics.

I have never been pressured into buying a Mod or anything for that matter.

Our 2nd Kiosk was bagged immediately.. we wanted a Mod but didn't want to buy a mod if our production was unable to justify the purchase because we know its an industrial grade printer. Even Mark mentioned to us.. "I am not gonna sell you a printer just to sell you a printer, I want to know you need the printer to grow your business" that show where their priorities are.

I feel comfortable with the bagged ink now that I hope the Mod will be added to the business fairly soon.

after the conversion our printer has become a dream to work with.. a 15 min (both printers) morning that use to be an hour to get one running with a perfect nozzle check has been a dream. No ink starvation, brighter colors and longer lasting t shirts... its just doing what it was marketed to do but never lived up to and now with the bagged ink it is..
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The sad part of all of this is the Manufacturers and Distributors refuse to recognize these problems and incorporate these solutions into their machines. It is left in the aftermarket and those systems are bashed by the distributors. I can't even get the OEM to talk about these things, let alone fix the problems.
The sad part of all of this is the Manufacturers and Distributors refuse to recognize these problems and incorporate these solutions into their machines. It is left in the aftermarket and those systems are bashed by the distributors. I can't even get the OEM to talk about these things, let alone fix the problems.
Yes. It is strange. I talked to one of the main engineers at a un-named machine manufacturer at the NBM show yesterday about a bunch of things, primarily about making a long lasting durable print...

Before leaving the booth, I brought up the "Filtered, Degassed Bag System as a true success - allowing huge progress in stable DTG printing. I brought up that Kornit Degasses their inks in the heads, and that brother Degasses their inks in Japan...

The higher engineer (I didn't get his card) who works on the machines said that 1. They had bought and tried the bag system and it "didn't work" (!!!) and that 2. There were Air Bubbles in the lines above the heads, on these systems, negating the results.

I don't think he was outright lying in the least, but maybe this could be a prepared response explaining away the bag systems so I would buy their current machine...

It is VERY exciting to hear that the bags work from the 2-3 people here!

Meanwhile I just might wait for the next generation to surface like I said to myself 18 months ago... It will probably have a great ink delivery system with degassed, filtered bags and probably be just like the Mod-1
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hi, relative newbie here-- gathering info and saving money for first machine (by the time I get to buy one, these issues may be moot)

but what is the difference i.e. what IS bagged ink? is it just in a bag instead of a cartridge? what makes it sooo much better?
I am considering several machines but brother (for seemingly least problems) and k3 raptor (with the one pass and WIMS) and a possible soon to happen white pre treat and color in one pass are best contender right now.

do you simply switch out one ink system for another? or just hook up hoses? does it void warranties?

I still hold a dream of putting the t shirt in and hitting "print" and just printing. LOL

thanks
It is VERY exciting to hear that the bags work from the 2-3 people here!
We have a lot more customers than this using our bagged ink systems on their machines. The one's here, are the most vocal on these forums.


but what is the difference i.e. what IS bagged ink? is it just in a bag instead of a cartridge? what makes it sooo much better?

do you simply switch out one ink system for another? or just hook up hoses? does it void warranties?
Our bagged inks are degassed (the air removed from the ink), which is the biggest key to successful printing with the fewest problems. If you were to buy a machine and convert it over to our bagged inks, your warranty would be voided. I would only recommend this if you were buying a used machine or your warranty period is over.
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The higher engineer (I didn't get his card) who works on the machines said that 1. They had bought and tried the bag system and it "didn't work" (!!!) and that 2. There were Air Bubbles in the lines above the heads, on these systems, negating the results.

I don't think he was outright lying in the least, but maybe this could be a prepared response explaining away the bag systems so I would buy their current machine...
Air in the lines and degassed ink have nothing in common other then both are talking about air....the common denominator is when you have white ink separation in a bulk system, carts, or bags you have to shake/invert them to mix the ink, in all but a bagged/degassed system when you do this you introduce more air into the ink thus causing microscopic bubbles that can damage the print head and ruin the jetting process.

To say bagged/degassed ink doesn't work because of air in the line is just diverting attention away from a better system (bagged/degassed ink) to support a system that doesn't use it.

I think I've read almost every post here on TSF about the virtues of degassed ink, unless everyone using it is stretching the truth it is the best white ink solution on the market.

JMHO
We have a lot more customers than this using our bagged ink systems on their machines. The one's here, are the most vocal on these forums

:p maybe just little vocal.. but do ya blame me the system works..
:p maybe just little vocal.. but do ya blame me the system works..
hahaha, not complaining in the slightest. ;)

The point of the forums is to get real world users share their experiences. We've had more than our fair share of bad criticism with the FlexiJet, but at the same time, these forums (and others) have helped in aiding users in maintaining good prints with little downtime as well. So far though, the bagged ink system is proving itself time and time again. Regardless of what other manufacturers claim about our system, in real world production environments, it is showing its strength. I've known Mark (Printzilla) for quite a few years now and even was looking at releasing a couple different machines to the market with him. He, like myself, have been frustrated with mediocre results and never brought these machines to the market.

So for Mark, who has no association with Belquette other than being an end user, to endorse this product, it means a great deal to me and I'm sure Belquette. And if you know anything about Mark, he's been in this industry from the beginning as a user (longer than probably about anyone on these forums) and has owned many machines just like Justin Walker.

So it's an official thanks to everyone who has used this product and tout the merits of it. If there are downfalls, we want to know about them, we are not afraid of criticism, although some might disagree with that. We may not always handle the criticism in the most "professional" manner, but in the end, we always strive to make whatever it is we are doing better (we are prone to emotions just like anyone else ;)), and learn from our mistakes. The next phase of the ink system is to reintroduce the circulating system. I don't have a time frame because we want it to be right before it's released. But when it's released, expect the best to get better. ;)
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The fact that bagged ink works for so many previously unhappy users must be a good thing.

Are vacuum filled cartridges and degassed bags the same principle?

Here in Europe we don't get the degassed bags offered by belquette but the likes of Resolute are offering the vacuum filled cartridges for 4880 based printers.
Are vacuum filled cartridges and degassed bags the same principle?
It sounds like the same principle, although I don't know if they actually degas the inks. I don't know the process for vacuum filling, I can only assume they are in order to avoid air build up. That's something I would ask Resolute.
Yes. It is strange. I talked to one of the main engineers at a un-named machine manufacturer at the NBM show yesterday about a bunch of things, primarily about making a long lasting durable print...

Before leaving the booth, I brought up the "Filtered, Degassed Bag System as a true success - allowing huge progress in stable DTG printing. I brought up that Kornit Degasses their inks in the heads, and that brother Degasses their inks in Japan...

The higher engineer (I didn't get his card) who works on the machines said that 1. They had bought and tried the bag system and it "didn't work" (!!!) and that 2. There were Air Bubbles in the lines above the heads, on these systems, negating the results.
We will check our sales records to see if we can identify who the high-er engineer might be?
It is VERY exciting to hear that the bags work from the 2-3 people here!
Thank you, the white ink bags have been used successfully for two years.

Many of our customers do no partake in forum groups as they are in industrial facilities and not owner operators.

It's great that single and multiple machine owners can share their real world experiences here and most importantly are reaping the benefits as intended from their equipment.
I no longer have a pretreatment machine, I do it all by hand with a $0.99 plastic spray bottle from the dollar store.
This is very interesting. Are you able to describe the technique?

Cheers

John
This is very interesting. Are you able to describe the technique?

Cheers

John
Sure.

1. Get spray bottle
2. Fill 50/50 pretreat/distilled water shake well.
3. Prepress shirt for 5 seconds @ 335F
4. Lay shirt on board
5. Spray top to bottom left to right, then repeat
6. Use sponge/brush/roller etc....to push PT into shirt. I use a sponge because it gives me the most leverage.
7. Press for 30 seconds medium to heavy pressure at 335F under parchment/quillon paper
8. Remove paper repress for 20 seconds
9. Print a super bad *** mega nuclear glacier polar bear white

Zilla
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Hi,
How many washes did your black shirts hold?
After 2 washes at 40 C the CMYK started to fade and it looked damaged! It was the Dupont ink that I used.
I'm glad to see that others are having the sane success with the Belquette bags.
We've been going strong for well over a year now on this system and still havent changed the print head.

Someone mentioned air bubbles in the tubes. Yes we 'still' see this with the bags, i say still because they have always been there with the original ink system and also the EquipmentZone system.
They don't seem to bother the bags at all we have excellent results, which lead me to believe they probably didnt harm the original or the EZ system either.

I also agree that if you havent switched over you are probably flushing a lot of money down you capping station trying to prime and clear your print head.

I would like to see a full conversion kit for various printers such as the kiosk or tjet to make it easy for end users to make the switch. Maybe that is something Belquette is almost finished with?
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I would like an explanation as to why it cannot work with the 48XX series of printers. I do not get why you cannot just bag the inks and put them into the carts just like OEM Epson.
I would like an explanation as to why it cannot work with the 48XX series of printers. I do not get why you cannot just bag the inks and put them into the carts just like OEM Epson.
This is already done by some ink distributors. Although better than open bulk systems, it's not optimum for DTG applications.

Since textile inks are vastly different than OEM inks, some of the potential problems with just packaging the ink into sealed cartridges are:

- Textile ink has to be shaken because of the heavier pigment particles' tendency to settle. By removing and replacing the cartridge on a regular basis, air is introduced into the ink delivery system each time this process is done.

- With OEM ink cartridges, the product is meant to be inserted once, then discarded when the ink is too low (not all ink is used). By repeated removal and reinsertion of the cartridges, the seals at the valve of the textile ink cartridges can be compromised.

- The orientation of the cartridge (sits vertically) does not allow for even head pressure. The head pressure varies as the ink is used. This is especially true for the white ink channels as the flow rates are higher than any of the OEM applications require.
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