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We have started using the Sanmar PC61 exclusively for everything with one exception. The Gildans do offer a larger selection of colors. Other than that, the PC61 is great. The difference in price between it and a lower end is not significant in my opinion. The quality of the garment you use will have a direct effect on if the customer returns or not.
 

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The stabilizer will depend on the the density of the design. For most designs, I use a no show mesh. I think that it holds up to 12 or 14K stitches. You can use two pieces of it for higher density, or use a heavier stabilizer.

Here is an authority on stabilizers. I think he is distributing through American. Look on his site.

Check here Lebow Consulting
 
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