What size are you having problems with? I think it may be moisture.
We did three 16x24" ones today. Started with a 18 mg photo. Printed with metal profile on hard surface paper, transfer up, metal face down, covered with smooth poly cloth, covered with craft paper, 400 degrees, 60 psi, for 90 seconds, remove metal quickly,lay flat on cement floor to cool. Client picked up all three and I pick up three stacks of cash for a few seconds worth of easy work. If I had a choice I would only print metal. I prefer printing metal that is 16"x20" or larger but the cost is much higher as well as the reject rate. The largest we have done is 36"x 60" and it was awesome.
We have also printed/press coated Steel with great results.