Re: Retail Location VS. Warehouse Location
Time to print is so small as to be insignificant.
First you deal with the client, if you are lucky it takes less than an hour.
Next you receive his art via email, a .jpg that he claims is all he has... you spend 20 minutes cleaning it up.
Then you send him a proof... he provides valuable feedback and makes changes.
Upon art approval you order the 18 shirts. 43 seconds after you place the order for his shirts he calls to add one more, a youth XS. Now you have to explain why the screens you made for his order simply won't fit on a youth XS.... he don't get it. Trouble is, the youth XS is for his bosses new grand kid.
It goes on. You need to calculate ALL of your cost and ALL of your time.
These same things can happen on an order for 1000 shirts, but at least with 1000 you have some meat on the bone.
Most any auto press will print 1000 two color in 2 to 3 hours.
All good points, but you also charge for cleaning up the artwork, which SHOULD be profit. You make profit on 100 different orders for 18 shirts, or 1 time with the one 1000 order.
And if you've got an auot, that's nice, not everyone does. But, then you've got the cost of the auto (thousands), so you're still not making as much per shirt as the guy on the 6/6 manual.
You already said that the time to print is insignificant. It takes no time at all to print 18 shirts on a manual. But, you've made profit on the artwork 100 times, and more per shirt 100 times.
Any shop running a manual should make more per hr doing 100 orders of 18 shirts than continually doing orders of 1800 shirts/order.
I will note that most shops around here have mininums of 24. But, run the numbers (including the cost of an auto if you prefer using an auto), and you'll see.
If a printer was *continually* busy, they would make more money from constant small orders, than constant big orders. That is, finishing small order after small order, as opposed to big order after big order.
Are the smaller orders more trouble? Yeah, they can be. As a broker, I've had to deal with bad artwork, and customers that don't understand the print process or how everything works. But, from a strictly financial standpoint, if you run the numbers and see how much you'd be getting per hour, how much profit you make per shirt, and what your operating costs are, many smaller orders will beat the big orders.