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Discussion Starter · #1 ·
Hi, I run a small screen printing business out of my home. I am looking to expand and eventually open my business in a actual shop. My next plan is to start doing custom embroidery. I mainly want to focus on making custom high end hats. Streetwear/skate/hip hop type stuff. I have been reading quite about embroidery machines lately. I need answers from someone with experience in this area. What is a good machine that can sew onto a large area of the hat, and that can also properly do raised/3d embroidery? Which machine is currently the industry standard for this? I hear a lot of good stuff about Tajima machines. To start out I'm interested in a 2 head machine. Thanks
 

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Any commercial machine can do what you are looking for. The three top brands that most people use are Tajima, Barudan, or SWF. There may be a little sticker shock with these machines but you get what you pay for. If you have to finance it the do it. When we started our business we bought a brand new 4 head 15 color Tajima. We got a loan and let it pay for itself. We have had no regrets. Customer service is another important factor to look at when you are purchasing an embroidery machine. Take your time and do your homework.
 

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Discussion Starter · #3 ·
Thanks for the reply. How is the customer support with Tajima in your opinion? Do you do raised embroidery on flatbill hats, snapbacks and fitted's? If so, was there a steep learning curve? Also, how hard is it to learn to digitize artwork for embroidery. I already have experience with Adobe programs (photoshop, Illustrator) and I have experience with doing color separations for screen printing, just curious how much different digitizing is?
 

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Barudan - support is great. Equipment runs. I've got (2) 6 head 15 needles that have been used hard since 1999 and 2000. They haven't let me down yet.
 

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not the machine i have. bas416 brother. It's awful at hats. The bobbin part sticks out too much and the presser foot is angled so it just doesn't work well for anything over 1.5" tall. I do believe the pr650 series is a good one though.
 

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Most of the commercial machines can do the caps. How good, that is the question.
Aside from a machine, for a cap, you need to have a good digitizer. Do not do your own designs until you learn more. Later, you will not have time so you will keep using digitizer :)

I would stick with Tajima, Barudan and ............. SWF and maybe ZSK (Not much experience with them, but they look like a good machine) It is a German built machine, so it should be good.

Another thing to consider, who has the closest techs to you. Do not buy Tajima if your closest tech is 8 hours away and you have a SWF tech an hour away. They can all do the job, but they might be certified in a specific machines only.

I have Tajima Neo and Toyota 9000. Both machines do well on caps. (they are pretty much the same machines)
 

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I have Brother, Tajima and Barudan machines in my shop and my Barudan is my go-to machine for hats. Their hooping system is faster than Tajima and the embroidery quality is always great.

Having said that, you will need to check out the machine support for your area. If you have a Tajima dealer/technician in your city but the Barudan guy is hundreds of miles away, your repairs could take more time and money to get someone in from out of town.
 

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A single head will get you into the game but you can't make any money with it. You need a 4 head or bigger. If you get a single hard get the full size, not the compact.

Good luck. It is a great addition to screen printing.
 

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Digitizing is a whole different game for embroidery. You should plan on sending out your designs for digitizing for a while - It was a good year till I felt comfortable doing my own, and that was with a very good digitizing program - after 10 years I still send them out from time to time. If you do not get a decent digitizing program with your machine - a good one canst you anywhere from 5 - 10 Thousand dollars and up.
 

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Without a doubt, the best stitch formation is by Barudan. One thing to consider is that any embroidery machine will have a difficult, if not impossible, time doing any embroidery that is taller than 2.5" high on any hat.

I agree with getting a good digitizer. When we used to train a digitizer, we would have them run an embroidery machine for at least 6 months before they even started learning to digitize. I like to say "You pay for a good pattern one time. You pay for a bad pattern every time you run it!"
 
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