I'm just assuming...for a single color (transfered) name on the left corner (pocket area) of the shirt...I normally charge between $6 - $10 each + a screen fee. Hope that gives you a general idea.
How much custom lettering on each shirt?.....
CAD cut heat press vinyl might be an option.......I charge 6.50 for a CAD cut name on the back of a uniform.....
hmmmm.. so really it would be smarter to do the transfers first, then do the printing second...or use your plywood idea, which is an excellent idea by the way..This will be quite the job.....
I have done name drops in an opening on a plastisol screen print.....
I had a small raised piece of rubber on my press and then a piece of plywood that had a similar shape cut out in it.....I applied cad cut vinyl where it went and then put the plywood over top to protect the already printed surface.....I do not think i would do 175 names like yours for 3.00 each.....
Sending plastisol through the dryer twice will not ruin it, it's done all the time. Am I misunderstanding your comments?Yes.........