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I don't know exactly what process you're using to press your hats. I make sure th hat is tight to the platen, I then put the design on the hat and adjust into place. I use heat tape to hold it in place. I then press it. I use a Hix B250 press,but the process should be the same with all equipment. .... JB
 

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adding to COEDS reply - if the cap does not fit tightly to the platen try slipping a piece of mousepad between the platen and the cap. be sure to cut the piece to same size as platen. i found this very helpful. and, i always use the heat tape also.
Good suggestion on the mouse pad,i have used a mouse pad,teflon pillow, and a folded towel to get a good fit. ... JB
 
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