Its all a numbers game...bottom line. screen printing wins when it comes to large orders 40 or more usually. I left screen printing 3 yrs ago and started heat transfer screen printing last year. Yeah, I said heat transfer "screen printing". I do not tell my customers how the image gets on the shirt. I play up the points I need or want to get the sale ex: Low volume orders, no screen set up fees, fast turnaround. I know where I live most of the traditional screen shops are still only offering 5-7 day turnarounds after artwork approval and wont touch anything under 36 pieces. I get most orders out in 2-3 days for 1-2 color jobs. I have low overhead as I work from home, which has its challenges.
I cant compete on price head to head on anything under 50 pieces. Like Doc said find the clients who need small orders screen printers wont touch. Id rather have 3-4 smaller profit clients than one large profit customer
Spring brought with it softball/baseball youth leagues....I have killed it here, not to toot my own horn. Being professional, quick turnaround and being able. with NO problem, to outfit a kid who joins late, switches teams/leagues during season because of using heat transfers.
No traditional screen printing is not the same as transfers. some good, some great and some not so much. I have less time with set up, clean up and disposal now. Transfers have their market as does traditional screen printing.