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Get a film that is dense enough to only need one.

Do a step wedge test to determine your necessary exposure time. An exposure calculator strip would be better.

You under exposed your screen. Guess work leads to frustration. What is you time worth? Document and measure what your setup does and find the necessary exposure time.

A search on this forum will provide you with answers...

http://www.t-shirtforums.com/screen-printing/t30913.html

keywords... step wedge test
 
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