Some update as promised. The new papers arrived and the previous batch was indeed the old version.
Now that I have the latest version, it seems like the biggest issue is with my heat press. The pressure is really uneven so the only way to make it work for me is to place the imaging sheet on top of transfer sheet and press them twice (rotate 180 degrees at 15 seconds interval as recommended by Luis). I am using medium pressure as light pressure didn't work for me at all. Even so, there are still random dots (dropout?) that fail to bond properly. I'll get a Silpat to see if that helps.
Having said that, there are several artworks that wouldn't work no matter what (huge patches on dark solid colour). One of them is the popsicle artwork. I wonder if anyone is interested in testing that artwork with their paper?
If you think your press has uneven surface of upper platen check the flatness. Let the heat press heat up to setpoint. Bowing or warping will show more when the platen is hot. Use a metal yard stick or something metal with straight edge. The longer the better so it will have wider point of contact at each end. Use oven mitt to hold the yard stick or straight edge. Place the edge perpendicular to the surface of the upper platen. If you see daylight between the edge of the yard stick or straight edge and the surface of the upper platen then it is either bowed or has wavy surface. Check several places of the upper platen.
The upper platen is free floating so it will gimble to compensate and even the pressure when it is closed and locked. Check that also. Use pull test. Place four thick pieces of paper, 2" X 3" or longer so they stick out when clamped. Adjust the pressure so that when the paper is pulled it will have resistance and release without tearing. Do one corner to adjust the pressure with the upper platen closed and locked. Once the pressure is set place one piece on each corner. Close the press and lock it down. Pull each paper. If the resistance the papers have big different resistance between each other or releases easier than the rest or any paper tears the pressure is uneven.
If it is uneven you can try using teflon pillow as cushion to even the pressure on the transfer.
Besides Teflon pillow, here is something you can try with the Silicone mat I use to do it with the old version:
1) Place the silicone mat on the lower platen.
2) Press it for 10 seconds to preheat it. Skip to 3 the next transfer(s) you do.
3) Lay the A sheet facing up on top of the mat and B sheet facing down on top A sheet.
4) Press for 10 seconds.
5) Open the press.
6) Rotate the transfers 180 degrees.
7) Press for 10 seconds.
8) Open the press.
9) Place the transfers immediately under the mat.
10) Press for 5 to 10 seconds.
11) Open the press.
12) Peel the B sheet and the mat diagonally with slow, smooth and steady motion while keeping the B sheet and mat close to the lower platen.
The mat will serve as cushion and compensate for some uneven pressure on the transfers.
Send me the file. I will be glad to test it for you. I doubt it's the file though because you were saying you were getting dropout with dark color. Dropout occurs if the artwork color is very light, gradient or photo. Convert the image to high resolution RGB halftone. Use 4 pixels for dot size. That is what I do with that type of artwork.
I read a post that the image is printed twice to darken the image to avoid dropout. Printing twice will make the image very dark. Besides it will cause registration issue.
Instead of printing twice use Photoshop Multiply feature so the darkness can be controlled. Then print the image once. See the attached file.
Edit: The pdf file has been changed. The new file was posted on my other post below.