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There's no way to load pre-sewn koozies so that you can print the full bottom. We started buying unsewn koozies last year; you don't need a fancy sewing machine (pick one up at a garage sale), and it takes less than a minute per piece to sew up the sides (straight stitch, tack at top and bottom -- pull the thread out a little, load the next one and sew, then cut them apart after sewing). If you don't know how to run a sewing machine, go talk to an aunt or grandma who can quickly show you how it's done. You can print the full two sides + bottom in one swipe -- and can set up two of them on the screen, so you print two at once. WAY easier than printing pre-sewn!
 

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Micleross, what type of ink do you use for screen printing Koozies?

Sister1, where are you located? Maybe you can be all of ours Aunt, and teach us how to sew! I'd love to learn.
Alas, I'm on the shores of Lake Michigan, which is a bit out of your neighborhood. Seriously, talk to your friends -- some of them will have an older female relative (you're looking for over 50 here) who would LOVE to teach you to sew. You can pick up a working sewing machine at a garage sale for less than $50 (might be a little higher on the east coast) -- you don't need anything fancy, a 40 year old Singer will do just fine, as long as it does a straight stitch.
This is for foam koozies -- the neoprene require a different type of stitch, which will need to be done on a special machine.

You weren't asking me, but when the customer wants white ink on a dark koozie, we use Union Poly Lo-Bleed mixed with a VERY small amount of Puff Additive. One coat does the job and no problem with dye migration. We've done other colors on black, and used Union Maxopake, 2 coats straight up, or use the puff trick.

Good luck!
 
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