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HELP Vastex dryer owners!

9554 Views 12 Replies 9 Participants Last post by  BroJames
so im really unsure i've read almost every dryer thread on here, and i need simple questions answered from people who own the machines,

looking at vastex econo red-I 30"

is the short tunnel as issue? i've heard mixed review from very experienced printers, but they may be too old school to change their ways.

it says 150+ shirts and hour? is this like mpg at a dealership? whats a realistic output for such a device?

say i have an order or 200 half are cotton the other half are 50/50, am i going to have to adjust the temp/belt speed for every specific fabric?

and any other useful info on conveyors would help a lot!
im also open to other brands and models, i found this model in my city, second hand. so i want to know the good :p

thanks
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Vastex makes some pretty solid dryers. I wouldn't hesitate to get one. For a small dryer it had a 30" wide belt which is nice. You probably won't have to change the settings for Cotton and poly/cotton blends, but you might want to play with the settings and do some tests for dazzle fabrics and 100% polyester. I'm not sure about the per hour rate of the dryer, but I'm sure you can at the bare minimum do 80-120 per hour, maybe you can squeeze 150.
Nick, The vastex econo red is an excellent dryer. The small chamber make you think a little, but dont under estimate the dryer its great. We have a DB-II-30 dry and it is smaller than the econo red and we have cured discharge ink which takes alot of heat, with it and had no problems. I dont think you will have any problem with at least 100 an hour
I owned an econored from vastex for three years. It was a 30'' with one chamber. We were using it with two manuals. Great compact dryer!
You can get to 150+ pcs per hour depending on The size of The print.

We setted a temperature and we kept it for all The substrates. We only had little issues with white. You will probably need to raise The panel a bit to avoid t-shirt burning.
This is for the econored II
[media]http://www.youtube.com/watch?v=fHz-zYVEtCQ[/media]but with a 25 seconds dwell time for plastisol inks you can theoretically cure 144 shirts per hour. To get 150 shirts per hour the dwell time per shirt should be 24 seconds flat.
This is for the econored II
[media]http://www.youtube.com/watch?v=fHz-zYVEtCQ[/media]but with a 25 seconds dwell time for plastisol inks you can theoretically cure 144 shirts per hour. To get 150 shirts per hour the dwell time per shirt should be 24 seconds flat.
Exactly! We have cured plastisol printed shirts in as fast as 20 seconds! The ink raises in temperature extremely fast with the super efficient IR panels we use. We've been using the same type of emitters for over 40 years. We feel that our ratings are actually conservative. My main salesman Mark Clewell runs an EC-I 30" at his home shop and says the 150 shirts/hr is EASY to achieve. If you want, you can give him a call at the shop to talk about the dryer. 1-800-482-7839 and ask for Mark Clewell.
Mike, just some elaborations to help us understand better.

Some companies recommends a temp settings of 320-340F and a dwell time of 40-50 seconds. In your case, your recommended temp setting is 380F, which you mentioned is the ideal temperature, and recommended a dwell time of only 25 seconds.
1. Can you tell us why the higher temp when the often heard temperature for curing plastisol is 300-320F?
2. Also why 25 seconds when plastisol is said to cure when it reaches a temperature of 300-320F? Is it to ensure heat penetration?
3. Lastly, how long are plastisols cured at the higher temp expected to last or before they start to crack?

Thanks in advance.
Thanks everyone, really appreciate the feedback, pretty much the reassurance i needed before what is to me a BIG expense.

again thanks everyone !!!
Hello Bro,
Mike asked me to jump in and provide the answers to your questions. Not because he can't but I have been around a bit longer, so I think I know it all! :).

1) We refereed to 380 in this case because we were applying a heavy deposit of white ink. We do not dispute the 320-340 but when measuring with a non contact heat gun you can only measure the top skin. We need the cure temp to be throughout, all the way to the garment. The 380 is an educated guess as to the increased skin temp needed to achieve up to 340 where the ink is attached to the garment.


2) 25 seconds is the approximately time needed to get the ink safely to the cure temp. We can get it there faster or slower, faster is risky, more can go wrong in a short period of time. It’s like driving 95 miles per hour, you get places faster (sometimes) but you take your life and license in your hands. Slower will work also but you are in this to make money, time is money.


3) Same amount of time as that brand ink will last when properly cured, in this case. Remember we are not really curing at a higher temp just measuring the ink in the hottest place. You know when you check the temperature of cooked meat, you do not check the skin you check inside.

I hope I was able to clear things up, please feel free to ask us any further questions.

Mark Vasilantone, president
Vastex International Inc.
mark@VASTex.com
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...Same amount of time as that brand ink will last when properly cured, in this case. Remember we are not really curing at a higher temp just measuring the ink in the hottest place. You know when you check the temperature of cooked meat, you do not check the skin you check inside...

Hello mark. Yes, the cooked neat is a nice anology. A probe type of thermometer is usually inserted into the meat if one wants to check if the meat is cooked inside. Unfortunately, we cannot probe the ink.

So your target of 340F lowest ink temp, or an extra 20-40F over the often heard 300-320F, is an insurance?

On the matter of ink colors. You seem to have the same temp and belt speed settings for both white and black inks.

I have a separate thread about plastisols cracking in just a dozen washes or maybe a little more
http://www.t-shirtforums.com/screen-printing/t123738.html
(Those are not my prints though but below is one of the pictures).


I also have halftone prints where some of the dots have gone missing after a couple of dozen washes(these are my prints). Some suppliers told me that all plastisols will crack and it is just a matter of time. But, I have also read that properly cured plastisols should not crack and should outlast the garment.

Someone posted that cracking after 100 washes is good enough and he has shirts that still haven't crack after 15 years. These are certainly more reassuring data.

Maybe you can give a more "industry-wide" answer, based on actual experiences or feedback from the many users of your dryers or maybe also on your tests. How long should a properly cured plastisol (like in your video) be expected to last before cracking? Or what is a good benchmark in terms of number of washes?

Thanks
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I also have halftone prints where some of the dots have gone missing after a couple of dozen washes(these are my prints).

Someone posted that cracking after 100 washes is good enough and he has shirts that still haven't crack after 15 years. These are certainly more reassuring data.
Bro...

When talking about details of ink like your halftone example there are a few additional things to think about.

First is fibrillation an unfortunate fact of life when printing on garments - when washed the threads of the shirt start to "unravel" and often take small details with them.

Fibrillation is compounded by the fact that many printers attempt to start off with the "kiss the shirt with ink" idea and often they lay a bit of plastisol just on top of the shirt - so when the threads start to unravel they take ink with them... It is also interesting to talk to the KTSWI theorists and then ask them how much pressure they use on the automatic squeegee to get this result... it is quite telling.

I think there are multiple issues at work here - of course thinly deposited inks with details like halftones will cure long before a thick deposit of white ink.

I would suggest you consider three additional items - first, not all plastisols are of the best of quality, there are some "less than premium inexpensive" products that may change your results. Second, plastisol when working correctly will cure when it reaches a particular temp (see your ink company for the exact temp, it changes from brand to brand) time is only a factor in trying to get that temp into the DEPTH of the ink. Three, not many of us can afford the space for a long dryer - the nice feature about the dryer you are talking about is that it can FOCUS the IR output because it rides on a rack that is adjustable - this makes you focus for each garment (t-shirt vs. hoodie) and possibly for each type of ink, the upside is a much shorter dryer with a nice wide belt that can fit in smaller shops and will make you competitive both on the numbers produced and the lower use of electric for the same product.
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Thanks for the explanation Douglas

I am familiar with fibrillation which is why most of my prints are printed with 180 count meshes where others go for 230-250. Not sure how much this helps against fibrillation though, if any. Fibrillation is also the reason why I often use the higher of the 3-5 rule of thumb to determine the lpi of halftones to get larger dots for a given mesh count. So, I hope I did properly kiss the shirt with ink rather than just gave the shirt a smack.

The dot problem I mentioned is actually an image of a gun and the upper portion of the slide is affected more than the others. I think uneven curing is a more likely cause for the areas on the slide but have no "theories" on the slightly
affected areas. Maybe fibrillation as you explained.

not all plastisols are of the best of quality, there are some "less than premium inexpensive" products that may change your results.
I know this although I kept hearing from a number of more experienced printers here that all plastisol are the same. Unfortunately, our ink choices is a little more limited. I am not sure if Union Ink still sells plastisol here but the local distributor is pushing for a Latin American brand. Wilflex seems to be the only ink you should be familiar with and if my estimate is correct it cost about US$70-150 per gallon here. Excalibur is probably next "known" brand and that's it. There are other "unknown" brands though.

not many of us can afford the space for a long dryer
Worst in our case. Most of us cannot afford any type of conveyor dryer at all as most imported equipment retails here at more than double the US retail price.

My interest in the proper dwell time is to determine the ideal time an ink is supposed to stay under a certain heat. I may DIY a conveyor dryer but not in the near future as I do not have the volume nor the space to justify one.
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