Bad digitizing... try sewing it on a flat, I bet it sews out perfect.
Hats need to be digitized to sew bottom up center out or you get wonky results.
Hats need to be digitized to sew bottom up center out or you get wonky results.
That might be one way to try it and see if it fixes things... hats can be a real pain, as I said, the files have to be digitized differently to accommodate that you are trying to stitch something square onto a rounded moving object...So this logo has a square box around it, that is printing first and it should print last?