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re: create tshirts under my own "brand name" - do I just relabel the t-shirts?

Mailman, if your budget is tight, you could just cut out their tag and just leave the one with the care and size on it. You legally have to have car instructions, but thats it.

Its actually quite sad if you walk into any major department store, a lot of t-shirt lines dont even bother putting a tag in and you can cleary see the american apparel or hanes tag underneath.

But, if you want tags made they cost about 10-50 cents depending on quality. Do a google search.
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