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Choosing right mesh count for high-detail, neon plastisol print

1237 Views 2 Replies 3 Participants Last post by  sben763
I recently made the jump from DIY screen printing to home business. One of my first orders already goes outside my field of experience. The design is here http://imgur.com/WbMrdUt. The customer is wanting neon green ink on black shirts.

I was hoping to get some opinions on the best mesh count for a job like this. My immediate thoughts would be 230 for the white underbase and green layer, but I'm a little timid of trying to choke the design for the underbase with how thin some of the lines are.

Any and all advice is greatly appreciated.
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You've got the right idea with underbasing it and a top coat, both with 230 screens.
If your screens are tight and your press holds good registration, then you shouldn't have a problem choking the underbase by only a little bit to make sure you hold the smaller lines in the design.
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If your design is vector you can convert to raster and choke by a few pixels. Yes the under base may may loose a little bits here and there but if its vector and you choke by a pt. you will loose a lot.

I would under base just as you thinking. With a 230 a reduced white. Then over print with a neon green. You can try some hi opacity neon green just print flask print and skip the under base and that's fine for some but I don't care what anyone says the ink will ALWAYS be brighter with the white base even a thin, reduced white base and using a high mesh will also help keep the hand down. I would over print with either a 200 or a 260-280. Just don't use the same as the underbase as you can sometime see a pattern if you use the same screen for both.
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