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Are you using Lawson SBQ-510? I expose for 10 mins at ~20in with a 500W halogen, per Lawson recommendations. This is with one coat per side.

Also, try drying it with a hair dryer. Keep the dryer moving and dont let the emulsion get above 100F. Never had a problem.

I turn my screen over on a black board shirt side up, tape the positives to it, put a piece of glass about the size of the emulsion on it, then a larger piece over that to weigh it down. You may also find that you can kind of "squeegee" the air out of between the positive and the emulsion after you lay the glass.
 
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