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The only time I've had a hard time with emulsion washing off in clumps has been when the emulsion was too thick a couple of times. Otherwise, it's turned out great everytime. I use the thin edge of the scoop coater and apply a coat to both sides of the screen. I dry the screens for about 6 hours in a rack then make sure they are dry before I use them. I also make sure my water pressure is not hard when washing them out and I don't wash out either side longer than a minute each. Then I blot the excess water off the screen (don't rub) and I dry the screen completely using a fan. I very rarely have a bad screen result.
 
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