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First off, don't embroider on T shirts. It will look like crap the first time it is washed. Second, if you must do T's then use a fusible stabilizer or a specialized for thin poly behind and maybe use Solvy on top (try without first) and low density stitching but use a cross underlay if you want it to fill out. And finally, NEVER use sharps on knit. You will cut the fabric and it will look awful once washed.
 
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