With screen printing you will be paying a setup fee per color. If you have a print with a lot of colors short runs will be expensive. So
DTG offers an alternative to screen printing for short runs.
Now, I have a number of screen printed shirts on white and light colors that cracked right away so quality is with the producer. Can good prints that don't crack or wash out come from
DTG? We have some good results but we also have some great screen printed results that have not cracked in over a year.
$5 for a print, assuming the shirt is on top of that, is not a bad price to pay. You can get similar results with transfers but you will face the same restrictions of screen printing that are plastisol transfers. If you use a transfer like iron-all or duracotton then your price should be consistent with
DTG printing or a little less.
So, downsides and upsides.
Screen printing:
Chemicals involved in screen emulsion and reclaiming
Larger runs are more economical
Lots of colors are more expensive
The standard in garment decorating with ink
Needs skilled screen printers to do a good job
DTG:
Can do one unit for the same price as 1000 (artwork excluded)
Far less chemicals involved
Newer technology still working out issues with quality prints so finding a skilled
DTG printer is more difficult
Fine resolution capable
Light colored garments seem to be pretty much on par with screen printing, dark colors still need work but acceptable quality when done right