The emulsion you're using will effect how long it takes to burn a screen. What are you using?
I use a fast exposing emulsion, and a 500w halogen from 20". My regular time is 10 minutes, and I burned a 2/2 screen for 12:30 with good results. I haven't used an exposure guide, so for all I know I'm underexposing

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You could try taping the exposure guide down good and tight, and burn a screen to see if the glass is effecting the burn time, or pick up a piece of 1/8: from the store for a few bucks to try.
I do want to try a thicker piece of glass myself, the extra weight has got to help with undercutting.