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Discuss the various aspects of screen printing. Inks, speciality printing, print locations, durability, etc.

Set up time



 
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Old May 2nd, 2009 May 2, 2009 8:03:30 AM -   #1 (permalink)
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Default Set up time

It takes me an hour per screen to set-up and cycle it. Drying rack to drying rack.
I think I was able to set-up and tear down a 1-color faster on a manual machine workflow.
Is this slow or about average?
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Old May 2nd, 2009 May 2, 2009 2:04:27 PM -   #2 (permalink)
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Default Re: Set up time

so you are saying an hour to coat, dry, burn, dry, reclaim, dry?
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Old May 2nd, 2009 May 2, 2009 4:15:34 PM -   #3 (permalink)
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Default Re: Set up time

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Originally Posted by n.signia
so you are saying an hour to coat, dry, burn, dry, reclaim, dry?
If he's doing all that in an hour, it actually is pretty fast! I slow drag sometimes and i would say it takes me about 2 to 4 hours at times to do all that.
 
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Old May 2nd, 2009 May 2, 2009 5:20:02 PM -   #4 (permalink)
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Default Re: Set up time

I can coat a screen, put a fan on it, and a space heater, it drys in 10 minutes,

I burn the screen and wash it out in 7 minutes,

I blot dry the screen with newspaper, use a hair dryer to final dry, another 3 minutes.

Put screen on press, line it up in 2 minutes.

That is an emergency senario with one screen on a manual press.

Total time from coating a screen to first print,
about 20 minutes.
 
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Old May 3rd, 2009 May 3, 2009 12:19:43 AM -   #5 (permalink)
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Default Re: Set up time

maX 30 min to be able to print a one color job from the beginning
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Old May 3rd, 2009 May 3, 2009 5:48:11 AM -   #6 (permalink)
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Default Re: Set up time

Print film 5 minutes, burn screen 5 minutes, block and tape out screen 10 minutes, line up on press, put in squeegies and flood bars and ink up 10 minutes, tear down and clean squeegies and flood bar and remove ink 10 minutes, clean and degrase screen 15 minutes, recoat screen 5 minutes.
Cleaning up after a screen is to come off the auto is TIME CONSUMING!
Anybody ever used a screen systems automatic ink remover for screens and/or squeegies and flood bars?
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Old May 3rd, 2009 May 3, 2009 11:38:40 AM -   #7 (permalink)
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Default Re: Set up time

Quote:
Originally Posted by out da box
Print film 5 minutes, burn screen 5 minutes, block and tape out screen 10 minutes, line up on press, put in squeegies and flood bars and ink up 10 minutes, tear down and clean squeegies and flood bar and remove ink 10 minutes, clean and degrase screen 15 minutes, recoat screen 5 minutes.
Cleaning up after a screen is to come off the auto is TIME CONSUMING!
Anybody ever used a screen systems automatic ink remover for screens and/or squeegies and flood bars?
Maybe you might look at buying this machine: Equip-Used.com - Equipment Main Page

I saw it in operation in person being used at a mega shop. They had like 5 Falcons, 5 Challengers, 10 Manuals, etc. I almost bought it, but we have a small shop and didn't think we would use it much. It cleans squeegees and screens. (They're selling it cause they went out of business.)
 
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Old May 3rd, 2009 May 3, 2009 1:30:23 PM -   #8 (permalink)
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Default Re: Set up time

Man that's huge, and it's out of my budget. I bought a screen systems machine used last year- haven't hooked it up yet. It only cleans the ink off the screens. I want to use a one-step cleaner to get the ink and emulsion off in one step. Then all I have to do is pressure wash and dehaze/degrease- done!
They say I cannot use one-step in the machine. I might just use it as a dip tank filled with one-step.
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