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Discuss the various aspects of screen printing. Inks, speciality printing, print locations, durability, etc.

Please help. Exposure time.



 
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Old June 27th, 2008 Jun 27, 2008 7:09:12 PM -   #1 (permalink)
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Default Please help. Exposure time.

I can not figure out my exposure times. I keep over exposing and under exposing. I can not figure out what time each mesh is supposed to go on. If anyone can email me the table or a list of the mesh and timing I would appreciate it a lot. I heard of a wedge test, but have no idea what that is. So if you can explain that too I would really appreciate it.



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Old June 27th, 2008 Jun 27, 2008 7:22:07 PM -   #2 (permalink)
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Default Re: Please help. Exposure time.

My exposure times are always the same, no matter why mesh count i am using. Typically, it all depends on your emulsion and the type of light source you have.

Here is a tutorial on a wedge test. How to Determine correct screen exposure times using Vellum.

Essentially you are doing timed exposures to different sections of the one screen, washing it out and see which time worked the best.

This the the best, and cheapest way for you to find out your ideal exposure time.
 
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Old June 27th, 2008 Jun 27, 2008 10:15:44 PM -   #3 (permalink)
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Default Re: Please help. Exposure time.

Try "wedge test" under the search function and it should point you to quite a few great threads on which direction to take, along with the one Joe has linked as well.
 
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Old June 28th, 2008 Jun 28, 2008 8:55:25 AM -   #4 (permalink)
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Default Re: Please help. Exposure time.

There is not single chart which will tell you the exposure time you need to be using.

The issue is, everybody had a different setup. Emulsions have different exposure times. Brand "A" may expose twice as fast as brand "B". The exposure unit also greatly effects effects the exposure speed.

My guess is that you have 2 things going on. One an exposure problem and the second a film/contact issue.

Given a "perfect" film and exposure combination, over exposure would be impossible.

Next time you expose a screen, add a piece of aluminum foil and black electrical tape to the film being exposed. Aluminum foil is 100% opaque. No matter how long you expose the screen, the mesh under the foil will never get exposed. The electrical tape is similar to the foil in the inability to pass light, but also is sticky and will hold directly onto the mesh. When you wash out the mesh, see if the foil and tape behave differently than the film.

Most emulsions have a color change which happens during exposure. Great exposures happen with a surprisingly little color change.

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Old July 4th, 2008 Jul 4, 2008 12:59:45 PM -   #5 (permalink)
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Default Re: Please help. Exposure time.

Exposure FAQ of Screen Making Products

Measure your exposure with a 1" x 6" Stouffer 21 Step Transmission Gray Scale.

It is a film positive that with one exposure, simulates 21 different exposures. In the FAQ link above I also show the mathematical calculations to correct your exposure after one test. It costs about US$6 to US$15 and should last a life time.

Use the 21 Step on every screen you expose for the rest of your life.
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