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Discuss the various aspects of screen printing. Inks, speciality printing, print locations, durability, etc.

plastisol inks



 
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Old December 4th, 2007 Dec 4, 2007 9:27:59 PM -   #1 (permalink)
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Default plastisol inks

Hi guys,
what mesh should one use if they wanted to screen print using plastisol inks. Should it be an open one or close one (lpi)?
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Old December 5th, 2007 Dec 5, 2007 5:06:29 AM -   #2 (permalink)
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Default Re: plastisol inks

This was taken from an article on screenprinters.net. The entire article can be found here: U.S. Screen Print & Inkjet Technology

Here's a quick guide to common mesh counts:

  • Mesh from about 28 to 60 is generally considered extremely coarse, making it suitable for shimmers and metallic ink, which allows relatively large pigment particles or flakes to pass through the mesh open area without clogging. It's also used for overcoats and caviar beads.
  • Mesh from 83 to 140 is used for the majority of athletic work, where you want a lot of ink and opacity. The workhorse mesh selection in this area is 110. A mesh count of 140 to 200 is the medium range of mesh, with 156 probably the most commonly used in the industry.
  • Mesh counts from 173 to about 195 are used for detailed printing that still requires a large ink deposit, while anything above 200 is used for fine detail and halftones.
  • It's extremely rare to see anything printed on a mesh count above 355 in the textile industry.
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Old December 5th, 2007 Dec 5, 2007 6:03:40 AM -   #3 (permalink)
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Default Re: plastisol inks

These are imperial measures right? Is there a conversion table for metric,or do we just devide by 2.5.
thanks.
 
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Old December 5th, 2007 Dec 5, 2007 6:47:35 AM -   #4 (permalink)
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Default Re: plastisol inks

Quote:
Originally Posted by ino
These are imperial measures right?
Yes.

Quote:
Originally Posted by ino
Is there a conversion table for metric,
Yes. I wrote one for a site Rodney will hopefully be launching in the near future. Until then here's a less pretty (but no less functional) version:

US to Metric mesh count conversion
US count / Metric count
- 10T
38 15T
61 24T
86 34T
110 43T
125 49T
140 55T
158 62T
180 -
196 77T
230 90T
255 100T
280 110T
305 120T
355 140T
380 150T

Quote:
Originally Posted by ino
or do we just devide by 2.5.
That would basically work, although it won't give you the exact mesh count that's actually available for sale (but near enough if you have an order form with a list in front of you).
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Old December 5th, 2007 Dec 5, 2007 6:55:54 AM -   #5 (permalink)
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Default Re: plastisol inks

Many thanks Lewis, as always spot on.
 
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Old December 5th, 2007 Dec 5, 2007 7:01:50 AM -   #6 (permalink)
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Default Re: plastisol inks

Thanks for that list Lewis, saved me a trip to Google
 
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Old December 5th, 2007 Dec 5, 2007 8:17:52 AM -   #7 (permalink)
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Default Re: plastisol inks

For practical applications:
110 or 125 for white ink on dark shirts
140 or 125 for light color shirts
160, 180 to 305 for very fine detail
I have 70+ Newman Rollers and probably half are 125s - that's what i use most.
 
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Old December 5th, 2007 Dec 5, 2007 9:43:18 PM -   #8 (permalink)
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Default Re: plastisol inks

Thank guys
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