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Discuss the different plastisol screen printing inks and curing methods on the market. Share tips on getting the best results with the different ink manufacturers.

Ink Ripple Problem



 
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Old March 8th, 2009 Mar 8, 2009 10:58:00 PM -   #1 (permalink)
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Default Ink Ripple Problem

Hi All,

We're having an issue with silver plastisol ink. When we print a design that has fairly thick, solid lines, we're getting a bit of rippling of the print surface when we pull the shirt off of the pallet. We've used both 50/50, and 100% cotton jersey shirts. This particular design has solid and heavy vertical lines. What could be causing it? We notice this mostly with metallic inks.
 
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Old March 9th, 2009 Mar 9, 2009 7:42:21 AM -   #2 (permalink)
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Default Re: Ink Ripple Problem

What brand is the ink? Which mesh count are you using? How are you curing?
 
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Old March 9th, 2009 Mar 9, 2009 11:19:40 AM -   #3 (permalink)
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Default Re: Ink Ripple Problem

Not sure on the brand, since it came from a guy who received it as a sample from someone else. We think the color was called quicksilver. It's on a 155 screen, as we want a subtle print and don't want to lay down a ton of ink. We're flash curing, and then sending it down the belt.
 
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Old March 9th, 2009 Mar 9, 2009 12:16:20 PM -   #4 (permalink)
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Default Re: Ink Ripple Problem

Generally you don't want to use a screen mesh that high on metallics. Check out this thread https://www.t-shirtforums.com/screen...ng/t44756.html
 
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Old March 9th, 2009 Mar 9, 2009 12:21:27 PM -   #5 (permalink)
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Default Re: Ink Ripple Problem

Right, but it seems like the more ink we put down, the more of a ripple we would get. We're going after more of a shimmer than a full-blown, thick metallic print. We've also had this happen with regular opaque ink, too, or occasion. It's always when we are printing straight, somewhat thick lines, either horizontal ones or vertical ones. And, we are often printing of a fine jersey instead of a typical gildan-type t-shirt.
 
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Old March 9th, 2009 Mar 9, 2009 12:33:52 PM -   #6 (permalink)
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Default Re: Ink Ripple Problem

Why don't you use a shimmer ink instead of a metallic one?
 
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Old March 9th, 2009 Mar 9, 2009 12:41:09 PM -   #7 (permalink)
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Default Re: Ink Ripple Problem

That's something we will consider, but since we also have this problem occasionally with other opaque plastisols, we are wondering if anyone else has experienced it.
 
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Old March 9th, 2009 Mar 9, 2009 12:53:51 PM -   #8 (permalink)
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Default Re: Ink Ripple Problem

I'd check the off contact and make sure you have a tight screen.
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Old March 9th, 2009 Mar 9, 2009 1:07:32 PM -   #9 (permalink)
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Default Re: Ink Ripple Problem

This is a longshot, but... any nicks in your squeegee?
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Old March 9th, 2009 Mar 9, 2009 11:26:52 PM -   #10 (permalink)
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Default Re: Ink Ripple Problem

Are you stretching the shirt out when you pull it off the platen? You could have too much adhesive and the ink is still warm from the flash, you stretch it out pulling it off and it ripples as it cures.
 
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Old March 10th, 2009 Mar 10, 2009 8:05:53 AM -   #11 (permalink)
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Default Re: Ink Ripple Problem

That sounds like a strong possibility! We'll check it out today and see what happens.
 
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Old March 10th, 2009 Mar 10, 2009 2:57:22 PM -   #12 (permalink)
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Default Re: Ink Ripple Problem

Midwaste, that was it! Thanks for the tip!
 
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Old March 10th, 2009 Mar 10, 2009 3:07:45 PM -   #13 (permalink)
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Default Re: Ink Ripple Problem

Use less pallet adhesive
 
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