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My screenprinter needs me to re-send some designs to him in CS2 format instead of the CS3 they were created in. Is this possible? If so, how easy is it?
It should be fine, just choose the option when you save the file from CS3 to CS2 (or even earlier versions). Unless you have used a feature in your design that is CS3 specific there won't be a problem for the screen printer to open the file and do whatever they need to.
CS3 to CS2 
