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Discuss the various aspects of dye sublimation printing: printer selection, press time, durability, new technologies, etc.

Request to Sublimate Performance Apparel



 
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Old February 10th, 2008 Feb 10, 2008 7:42:20 PM -   #1 (permalink)
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Default Request to Sublimate Performance Apparel

Ok Forum Members,

I got a request today...I met with a lacrosse coach today and he showed me the coolest product. It was a long sleeve compression shirt that had a great design. I had never seen anything like it. I asked him what it was and he said sublimation.

I WANT TO DO THIS! Can someone give me the Dummies version of sublimation on garments and what do I need to get into the game!
 
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Old February 10th, 2008 Feb 10, 2008 10:10:19 PM -   #2 (permalink)
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Default Re: Request to Sublimate Performance Apparel

Hi Rags,
there is a lot of info on sublimation at dyesub.org
if you will read through the dye-sublimation section of the forums you will also find heaps of great advice and information.

Briefly, the dye-sublimation process consists of printing a special sublimation ink through a dedicated printer onto dye-sublimation transfer paper. By using a heat press the sublimation ink can be transferred onto any desired polymer-coated substrate or polyester garment.

Dye-sublimation ink is immediately transformed into gas when a temperature of about 200C is applied. The heat also opens up the pores of the polyester or polymer coated item which then allows the gas to permeate.

When the heat is removed and the temperature drops the sublimation ink turns back into a solid form and the polymer pores close thus encapsulating the ink within the polymer. The image will never fade, crack or deteriorate as it becomes a part of the substrate itself.

Hope this helps!

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Old February 11th, 2008 Feb 11, 2008 4:17:26 AM -   #3 (permalink)
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Default Re: Request to Sublimate Performance Apparel

Thanks D.! But the compression shirt that he showed me was completely covered with the design...like it was dipped...is that something I can do?
 
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Old February 11th, 2008 Feb 11, 2008 4:42:19 AM -   #4 (permalink)
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Default Re: Request to Sublimate Performance Apparel

In this case the fabric was first sublimated, then cut and sewn together. That's how cycling, netball and many other uniforms are made.
If you want to do it yourself - you will need wide format dye-sub printer, roller heat press (or large format flatbed press) and cut-n-sew set up.
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Old February 11th, 2008 Feb 11, 2008 4:55:41 AM -   #5 (permalink)
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Default Re: Request to Sublimate Performance Apparel

do you know of any companies that can do this for me...i may not make a lot in margin, but would be a nice offering...
 
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Old February 11th, 2008 Feb 11, 2008 5:24:40 AM -   #6 (permalink)
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Default Re: Request to Sublimate Performance Apparel

Where are you located? I'm in Australia and I'm afraid my local contacts wouldn't be very useful if you are in the US or Canada
I would guess if you look up dye sublimation printers in your local yellow pages or just google custom sublimated apparel you'd find a few links.
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Old October 16th, 2008 Oct 16, 2008 3:54:00 PM -   #7 (permalink)
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Default Re: Request to Sublimate Performance Apparel

Quote:
Originally Posted by rags16
do you know of any companies that can do this for me...i may not make a lot in margin, but would be a nice offering...

Did you ever find anyone to do this for you?
 
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Old October 18th, 2008 Oct 18, 2008 11:44:43 AM -   #8 (permalink)
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Default Re: Request to Sublimate Performance Apparel

Quote:
Originally Posted by rags16
do you know of any companies that can do this for me...i may not make a lot in margin, but would be a nice offering...
just do a google search for "custom sublimated uniforms"

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