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[DIY DTG] Epson 2100 / 2200 Mods



 
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Old May 26th, 2009 May 26, 2009 8:25:39 AM -   #1 (permalink)
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Default Epson 2100 / 2200 Mods

I would like to collect all available informations about converting the epson 2100 / 2200 printer into a dtg-printer.

Tech Specs, Drivers, etc...

Epson Stylus Photo 2200, Overview - Technical Support - Epson America, Inc.
Epson Stylus Photo 2100 Inkjet

Commercial RIP's :

MultiRIP GP Direct-to-Garment Printing Software for dtg Printers - Epson Digital Printers
U.S. Screen Print & Inkjet Technology | FastARTIST 2.0 & FastRIP 10.0 - Now Available!


Other useful software :

Printer Jockey
SSC Service Utility for Epson Stylus Printer.


Commercial Epson 2100 / 2200 based DTG-Printers

The DTG Kiosk Inkjet Printer
Fast T-Jet2 Digital Garment Printer


Helpful Links :

Service Manual :
PRINTER EPSON STYLUS PHOTO 2100 / 2200 SERVICE MANUAL | PRINTER AND SERVICE MANUAL

Exploded Diagram :
Diy Projects (none of them finished )

DGP Blog Build Your Own DTG
Make - Make your own Direct-To-Garment T-Shirt Printer using off the shelf printers??
Yahoo! Groups
Pictures by springfunT - Photobucket

Last edited by zanone; May 26th, 2009 at 08:55 AM.
 
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Old May 26th, 2009 May 26, 2009 8:51:24 AM -   #2 (permalink)
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Default Re: Epson 2100 / 2200 Mods

This is my Epson 2100 based DTG-Printer.
As you can see on the right side , i have filled the
the CISS with white ink. I used empty cd cases to find out the perfect height for the ciss , if it is too high the ink starts forced through the head , if it is set too low , it will result in ink starvation.
On the lower right corner you can see the hygrometer , showing 55 % Rh and 25 deg. Celsius. It is important to place the printer in a controlled enviroment in order to avoid headclogging. You can read more about this here :
Proper humidity level CRUCIAL for digital garment printers

The wooden latch on the lower right corner on the platten is my MDRD = Manually Driven Registration Device
I removed the Feed Sensor and placed it a few inches in front of the platen. When the print job starts the platen hits the small arm of the sensor , so you can have 2-pass jobs without misregistration issues. when the job is finished i retract the latch, because the 2100 has an inverted feed sensor (closed = paper out , open = paper in) i push the platen back , wait for the empty paper error, pop up the latch and press the paper button on the printer. this gives me a pretty good registration with multipasses.
I will shot a short video later to show you what i am tlaking about.
Attached Images
File Type: jpg photo.jpg (116.1 KB, 735 views)
 
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Old October 13th, 2009 Oct 13, 2009 1:06:18 AM -   #3 (permalink)
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Default Re: Epson 2100 / 2200 Mods

I just buy an used Epson R2100, and it had a very strange problem. The Light Magentas LED show, that's empty (it always ligthing). I just change the cartridge to the CISS cartridge, and still the same problem!
I tried to clean the contact in the printer, but won't work. Somebody know a solution?
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Old October 19th, 2009 Oct 19, 2009 5:18:42 PM -   #4 (permalink)
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Default Re: Epson 2100 / 2200 Mods

try this. solid on light to a single color means that it is indicating empty... This $20 dohickey resets the memory to read full again on a used cartridge that still has ink in it (or is being supplied ink)

http://www.misterinkjet.com/epson_re...structions.htm

Last edited by essen48183; October 19th, 2009 at 05:28 PM.
 
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Old October 20th, 2009 Oct 20, 2009 1:01:33 AM -   #5 (permalink)
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Default Re: Epson 2100 / 2200 Mods

Thank's for the help, but problem solved. I just buy a new refilled cartridge, and i figured out, that the refillable light magenta cartridge don't work properly.
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Old February 23rd, 2010 Feb 23, 2010 9:00:35 PM -   #6 (permalink)
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Default Re: Epson 2100 / 2200 Mods

hi guys just wondering if this is possible to do with a epson 1200. got one the other day and started pulling it apart today (no rest for the wicked) and before i get lost in this can someone tell me if this is in vain?
 
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Old April 21st, 2010 Apr 21, 2010 9:38:06 PM -   #7 (permalink)
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Default Re: Epson 2100 / 2200 Mods

Quote:
Originally Posted by zanone
This is my Epson 2100 based DTG-Printer.
As you can see on the right side , i have filled the
the CISS with white ink. I used empty cd cases to find out the perfect height for the ciss , if it is too high the ink starts forced through the head , if it is set too low , it will result in ink starvation.
On the lower right corner you can see the hygrometer , showing 55 % Rh and 25 deg. Celsius. It is important to place the printer in a controlled enviroment in order to avoid headclogging. You can read more about this here :
Proper humidity level CRUCIAL for digital garment printers

The wooden latch on the lower right corner on the platten is my MDRD = Manually Driven Registration Device
I removed the Feed Sensor and placed it a few inches in front of the platen. When the print job starts the platen hits the small arm of the sensor , so you can have 2-pass jobs without misregistration issues. when the job is finished i retract the latch, because the 2100 has an inverted feed sensor (closed = paper out , open = paper in) i push the platen back , wait for the empty paper error, pop up the latch and press the paper button on the printer. this gives me a pretty good registration with multipasses.
I will shot a short video later to show you what i am tlaking about.

Do you still using the ASF unit?
May I know how long the distance between the PE sensor and the platen?
I always get misregistration, sometimes I can print but sometimes I can't

Thanks
 
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Old April 22nd, 2010 Apr 22, 2010 1:07:52 PM -   #8 (permalink)
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Default Re: Epson 2100 / 2200 Mods

Nice build...

Bob ?;O)
 
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Old April 22nd, 2010 Apr 22, 2010 3:25:46 PM -   #9 (permalink)
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Default Re: Epson 2100 / 2200 Mods

Quote:
Originally Posted by ourfaeyza
Do you still using the ASF unit?
May I know how long the distance between the PE sensor and the platen?
I always get misregistration, sometimes I can print but sometimes I can't

Thanks
1. Yes the ASF is still in place
2. the distance between platen and the Sensor is 0.7 cm

When a printing job starts the platen is moving about 0.5 cm , and stops just right before the sensor, then a second later it moves again and hits the sensor. This is working flawlessly with 1-layer jobs.

I can achieve perfect dual layer registrations with the following "cheat":
Start the printjob and do a paper error on purpose, push the platen back into the starting position and press the paperfeed button to restart the job again. Repeat this for the second layer.
 
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Old April 23rd, 2010 Apr 23, 2010 1:22:46 AM -   #10 (permalink)
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Default Re: Epson 2100 / 2200 Mods

Quote:
Originally Posted by zanone
1. Yes the ASF is still in place
2. the distance between platen and the Sensor is 0.7 cm

When a printing job starts the platen is moving about 0.5 cm , and stops just right before the sensor, then a second later it moves again and hits the sensor. This is working flawlessly with 1-layer jobs.

I can achieve perfect dual layer registrations with the following "cheat":
Start the printjob and do a paper error on purpose, push the platen back into the starting position and press the paperfeed button to restart the job again. Repeat this for the second layer.
Thanks for your reply. One question again..
How about the Release lever position?
 
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Old April 24th, 2010 Apr 24, 2010 2:10:16 AM -   #11 (permalink)
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Default Re: Epson 2100 / 2200 Mods

Every registrations are working perfect now. I only need to move the platen back and start printing again to print with dual layer. Still need to make some improvements to move the platen. I can print perfect with Quality printing mode but not on Speed printing mode. There is a line on the picture every 1 cm on Speed printing mode.

Last edited by ourfaeyza; April 24th, 2010 at 02:25 AM.
 
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Old April 24th, 2010 Apr 24, 2010 3:15:46 AM -   #12 (permalink)
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Default Re: Epson 2100 / 2200 Mods

heyho,

glad to see you got it working. unfortunatly i have no idea how to solve the speed printing problem. i guess your platen is just like mine , only sitting on top of the paper feed axis.
through the accelaration in speed printing the platen slips a little bit over the axis and those ugly lines show up
a conveyor belt or a cog wheel based driving system should help
 
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Old April 25th, 2010 Apr 25, 2010 6:45:39 AM -   #13 (permalink)
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Default Re: Epson 2100 / 2200 Mods

This is my epson 2100 mods DIY DTG
Epson 2100 DIY DTG

Last edited by ourfaeyza; April 26th, 2010 at 01:27 AM. Reason: Change Video
 
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Old April 26th, 2010 Apr 26, 2010 2:02:39 AM -   #14 (permalink)
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Default Re: Epson 2100 / 2200 Mods

I am having the same problem with fast prints. The platen prototype slips off the belt an makes these lines.
Well i need a new belt and i need to redesign the platen, and some other stuff and hopefully overcome this obstacle
 
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Old May 7th, 2010 May 7, 2010 1:43:34 AM -   #15 (permalink)
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Default Re: Epson 2100 / 2200 Mods

@at all 2100/2200

what is the printing time on your diy printer for a full a3+ design on a white shirt?
 
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