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Discussion, tips, pictures, reviews and peer to peer support for current and future Brother GT-541 and Brother GT-782 DTG owners.

[Brother GT-541] Maximum ink usage



 
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Old April 17th, 2009 Apr 17, 2009 9:43:13 AM -   #1 (permalink)
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Default Maximum ink usage

So the printer is telling me I am out of yellow ink. I see some in there. Does anyone have any suggestions on how to use up that last little bit? Normally we would just throw another cartridge in, but I don't have one. I do, however, have another 50 shirts to run. The design used up much more yellow than I anticipated. I guess I played it better sorry than safe. Any tips would be appreciated.
 
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Old April 17th, 2009 Apr 17, 2009 12:17:51 PM -   #2 (permalink)
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Default Re: Maximum ink usage

Put tape over the backside (over the groove area) of the cartridge and see if that works.
 
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Old April 17th, 2009 Apr 17, 2009 12:45:17 PM -   #3 (permalink)
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Default Re: Maximum ink usage

I'm not sure what groove you're talking about Chris. I'd like to hear more about it. I think you could take the cover off and tape all the way across the bag to keep the ink at the bottom - if that's what you're talking about. We were able to take the "empty" cartridge out, shake it a little to let gravity do its thing, stuck it back in and printed the other 50 shirts. Whew!
 
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Old May 9th, 2009 May 9, 2009 9:18:59 PM -   #4 (permalink)
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Default Re: Maximum ink usage

Hey Dude,

Pop that ***** open and roll it like toothpaste.

I was a little apprehensive at first, but there's about $10 - $50 worth of ink in there depending on the incident. If you look at the cartridge, there are pop tabs on both sides and one set in the front. Carefully use a thin instrument I I use a dull old pocket knife) and stick the tip in to pop the tabs, sliding your blade or whatever along the seam to pop the other. You will also have to score/slice the paper sticker that covers the seam on the face.

Be careful not to pop the sack inside, but don't worry about being rough with the casing - it's just a hard plastic shell with no moving parts.

Once you are in there, pinch and roll the sack forward, squeezing the ink toward the output valve. I take two strips of duct tape and tape one end to the roll Ive made and the other forward over the lip, but do whatever you want to secure it.

I've saved (I estimate) about $300 this year from this technique. Best of Luck!

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Old May 10th, 2009 May 10, 2009 7:39:29 AM -   #5 (permalink)
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Default Re: Maximum ink usage

Yea its true, I've gotten atleast 200-300 additional prints out of cart. when it had told me it was empty
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Old May 10th, 2009 May 10, 2009 7:40:54 AM -   #6 (permalink)
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Default Re: Maximum ink usage

Sean,

Arent you supposed to post pictures of the cart?
 
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Old May 10th, 2009 May 10, 2009 7:46:42 AM -   #7 (permalink)
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Default Re: Maximum ink usage

Oh ya Ha. I go grab the camera and show what an empty cart. is suppose to look like
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Last edited by mrbigjack50; May 10th, 2009 at 08:21 AM.
 
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Old May 11th, 2009 May 11, 2009 5:14:53 AM -   #8 (permalink)
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Default Re: Maximum ink usage

The cartridges have a tendency to have ink sitting until you squeeze them, but I have found an issue with this technique, the machine might think that you still have ink and try to suck it from the cartridge just to find yourself that said color is not printing, although the machine says it is. I did a run of 10 just to find the cartridge almost dry by my 3rd t-shirt then I had to do an initial head cleaning because the lines where also dry, and I had to pump ink to the head, and that makes me wonder if there is any danger with line clogging.
But definitely if you do not hack the ink cartridges you are loosing money.
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Old May 11th, 2009 May 11, 2009 6:04:56 AM -   #9 (permalink)
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Default Re: Maximum ink usage

Yup. and sometimes when it is a bare min. you will know when it is outta ink when slight banding appears,
Happen with black ink, so I change cart, changed wiper, cleaned up excess, and just needed 2 normal head cleans on black to get it going, didn't need to waste ink with an ink charge.
I got about 300 more prints with that black cart. and 200 or soo with yellow .. these shirts were 12x15 prints for most part too 100 of them...
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Old May 11th, 2009 May 11, 2009 11:51:56 AM -   #10 (permalink)
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Default Re: Maximum ink usage

when do you think is suppost have change the wiper?
 
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Old May 11th, 2009 May 11, 2009 11:53:41 AM -   #11 (permalink)
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Default Re: Maximum ink usage

You change wiper, when you change black ink.
New black inks will have a wiper and a cleaning kit included
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Old May 11th, 2009 May 11, 2009 12:11:07 PM -   #12 (permalink)
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Default Re: Maximum ink usage

OK Thanks. by the way the sheet cover for the platter is too spensive what else can i use i pay $40dllrs
 
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Old May 11th, 2009 May 11, 2009 12:15:22 PM -   #13 (permalink)
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Default Re: Maximum ink usage

Ya. I saw that price to wowzer. eh velcro? that is wide enough
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Old May 11th, 2009 May 11, 2009 1:10:36 PM -   #14 (permalink)
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Default Re: Maximum ink usage

FYI. The new Brother 782 has been officially priced at 54,999.00!!!
 
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