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DIY: Screen Stretching



 
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Old August 8th, 2009 Aug 8, 2009 9:46:56 PM -   #1 (permalink)
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Default DIY: Screen Stretching

A good print relies on good tensioned screens.

How do we do it without using a stretcher equipment or without any helping hand?

This is JSF's DIY screen stretching.




I degrease and clean my screens with a lacquer thinner before P.Emulsion is applied.

I tack the mesh with style, how about yours?


I forgot to mention that it is advisable that the mesh should be wet (soak or spray it with water) before you tack it to the wooden frame. In this case, the screen will be more flexible with stretch and be strong enough to handle the tension during the stretch!


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Last edited by jsf; August 10th, 2009 at 12:22 AM.
 
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Old August 8th, 2009 Aug 8, 2009 10:08:50 PM -   #2 (permalink)
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Default Re: DIY: Screen Stretching

nice nilalagyan pa pala po ng lacquer thinner pang alis ng mga dumi po ba un bago i aply ang p emulsion?
 
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Old August 8th, 2009 Aug 8, 2009 10:31:08 PM -   #3 (permalink)
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Default Re: DIY: Screen Stretching

Quote:
Originally Posted by kuyaohnie
nice nilalagyan pa pala po ng lacquer thinner pang alis ng mga dumi po ba un bago i aply ang p emulsion?
Pinupunasan po sir onie para luminis un screen, solvent kasi sya kaya sigurado lilinis yun!
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Old August 9th, 2009 Aug 9, 2009 4:07:58 PM -   #4 (permalink)
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Default Re: DIY: Screen Stretching

Pareho tayo gun tcker )
 
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Old August 9th, 2009 Aug 9, 2009 5:26:13 PM -   #5 (permalink)
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Default Re: DIY: Screen Stretching

Quote:
Originally Posted by tyronie
Pareho tayo gun tcker )

hehehe.. "MU-MU" lang pero dependable, kagandahan lang nito un staple wire madali lang bilhin sa hardware madami (@5000pcs/box), mura at laging may stock.
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Old August 9th, 2009 Aug 9, 2009 5:50:47 PM -   #6 (permalink)
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Default Re: DIY: Screen Stretching

ganito rin ako mag strech ang pinag kaiba lang gumagamit ako ng kapirasong kahoy do sa 3rd at 4rt sides pra di masakit sa kamay



Romys Sports Wear - SCREEN PREINTING PROCESS



Romys Sports Wear - SCREEN PREINTING PROCESS



Romys Sports Wear - SCREEN PREINTING PROCESS



Romys Sports Wear - SCREEN PREINTING PROCESS
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Old August 9th, 2009 Aug 9, 2009 6:12:45 PM -   #7 (permalink)
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Default Re: DIY: Screen Stretching

Quote:
Originally Posted by jsf
hehehe.. "MU-MU" lang pero dependable, kagandahan lang nito un staple wire madali lang bilhin sa hardware madami (@5000pcs/box), mura at laging may stock.
haha uu nga, madami ng laman ung isang box and 100bux lang, lol, minsan nga lang sumasablay si stapler, pero ok na din ^_^
 
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Old August 9th, 2009 Aug 9, 2009 7:19:52 PM -   #8 (permalink)
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Default Re: DIY: Screen Stretching

Quote:
Originally Posted by tyronie
haha uu nga, madami ng laman ung isang box and 100bux lang, lol, minsan nga lang sumasablay si stapler, pero ok na din ^_^

oo nga, kaya ako nagsiguro, 3 pcs un guntacker ko para may backup! Mu-Mu nga lang e, kaya bumili na ako ng madami hehehe...

un bala sa totoo lang, 40-50 pesos/ box na mabibili sa Divine.
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Old August 9th, 2009 Aug 9, 2009 7:26:59 PM -   #9 (permalink)
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Default Re: DIY: Screen Stretching

Quote:
Originally Posted by bebo
ganito rin ako mag strech ang pinag kaiba lang gumagamit ako ng kapirasong kahoy do sa 3rd at 4rt sides pra di masakit sa kamay



Romys Sports Wear - SCREEN PREINTING PROCESS



Romys Sports Wear - SCREEN PREINTING PROCESS



Romys Sports Wear - SCREEN PREINTING PROCESS



Romys Sports Wear - SCREEN PREINTING PROCESS

Good tip from Sir Bebo with the use of a piece of lumber. KARMA UP para sa info!!!

Nagbago ka na pala ng style sa pag-Tack.
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Old August 9th, 2009 Aug 9, 2009 8:12:26 PM -   #10 (permalink)
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Default Re: DIY: Screen Stretching

Gaya gaya lang yan sir hehehe!!!!!
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Old August 9th, 2009 Aug 9, 2009 11:37:55 PM -   #11 (permalink)
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Default Re: DIY: Screen Stretching

Hey JSF,

I used to do it with staples too. But wanted something more even, stronger and easier to remove as well as re stretch. For me, the solutions was gluing my screens.

I bought roller frames from shur-loc, or you can get them at SEFAR:

Standard STF Roller Frames [4NCOFRRF] - $35.38 : Sefar Printing Solutions, Inc.

My screens are 18 x 20 and 18 x 22.
I stretch the mesh on the roller frame. Apply contact cement glue to the face of the wooden frame. Set my
stretched mesh + roller frame upon the wooden frame. Apply a little more glue onto the inner face of the mesh/wood contact area. In less than 60 seconds the stuff starts to dry and it holds already. I can pick up the aluminum roller frame and the wood frame wont fall off. I just take it to the back room, set it down atop my home made forced air drying box (for me wet coated screens) and place boards across it, then old paint cans filled with water as weights.

In 30 mins to 1 hour...I can remove the weight contraption, and cut the screen + wood frame off of the roller frame unit. I leave the newly stretched screen for another 24 hours so the glue will set or cure totally.
I can do three of these in a morning, between working; another three in the afternoon, and so on. At best I could get nine a day. With a moderate work load in the shop that is.

Check out the simple pics.
Attached Images
File Type: jpg stretch screen 3.jpg (88.9 KB, 48 views)
File Type: jpg stretch screen 2.jpg (97.7 KB, 35 views)
File Type: jpg stretch screen 4.jpg (102.6 KB, 40 views)
File Type: jpg stretch screen 1.jpg (110.9 KB, 57 views)
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Old August 10th, 2009 Aug 10, 2009 12:14:23 AM -   #12 (permalink)
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Default Re: DIY: Screen Stretching

Quote:
Originally Posted by JonnRamaer
Hey JSF,

I used to do it with staples too. But wanted something more even, stronger and easier to remove as well as re stretch. For me, the solutions was gluing my screens.

I bought roller frames from shur-loc, or you can get them at SEFAR:

Standard STF Roller Frames [4NCOFRRF] - $35.38 : Sefar Printing Solutions, Inc.

My screens are 18 x 20 and 18 x 22.
I stretch the mesh on the roller frame. Apply contact cement glue to the face of the wooden frame. Set my
stretched mesh + roller frame upon the wooden frame. Apply a little more glue onto the inner face of the mesh/wood contact area. In less than 60 seconds the stuff starts to dry and it holds already. I can pick up the aluminum roller frame and the wood frame wont fall off. I just take it to the back room, set it down atop my home made forced air drying box (for me wet coated screens) and place boards across it, then old paint cans filled with water as weights.

In 30 mins to 1 hour...I can remove the weight contraption, and cut the screen + wood frame off of the roller frame unit. I leave the newly stretched screen for another 24 hours so the glue will set or cure totally.
I can do three of these in a morning, between working; another three in the afternoon, and so on. At best I could get nine a day. With a moderate work load in the shop that is.

Check out the simple pics.

That was neat man! Great!

I don't think that is available for sale here in the Philippines, but the way it looks we can improvise the same.

Here's a custom-built stretcher by one of the guys in the forum (CREDITS: MR. PENGGUL)


The only thing that bothers me is the time you spent waiting for the screen to be adhered to the wooden frame and tack it afterwards... and thus I pressumed that you tend to burn your screens the next day?!

That is not the way we do things here in our site. We tend to be more productive than just waiting for something to happen. (We have a tight schedule here ) We do it all in one day! (I hope some guys will agree).

No offense, but if you could do 9 screens a day -- that's no record man. SORRY . You're just a lousy ADVERTISEMENT!

AS THE THREAD SAYS: "DIY SCREEN STRETCHING"

DIY - Do It Yourself

that is,

"How do we do it without using a stretcher equipment or without any helping hand?"


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Old August 10th, 2009 Aug 10, 2009 12:28:29 AM -   #13 (permalink)
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Default Re: DIY: Screen Stretching

Well, nine a day, while printing all day, is not that bad.

I have other screens done and ready in my storage box for burning. I dont wait to stretch-on-demand for jobs! That's just rediculous anyway. Time and efficiency are a matter not only of on the spot speed guys!

Cycling and preparing "ahead of time" is also useful.



By the way.... it works!
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Old August 10th, 2009 Aug 10, 2009 12:41:50 AM -   #14 (permalink)
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Default Re: DIY: Screen Stretching

Quote:
Originally Posted by JonnRamaer
Well, nine a day, while printing all day, is not that bad.

I have other screens done and ready in my storage box for burning. I dont wait to stretch-on-demand for jobs! That's just rediculous anyway. Time and efficiency are a matter not only of on the spot speed guys!

Cycling and preparing "ahead of time" is also useful.



By the way.... it works!
Well, I'll give you credits to the stretch man!

Anyway, anyone who is in precision screen printing??? DO IT WITH A STRETCHING EQUIPMENT and test it with a NEWTON METER.

BTW, how did you find the video I posted days ago JOHN?
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Old August 10th, 2009 Aug 10, 2009 1:33:37 AM -   #15 (permalink)
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Default Re: DIY: Screen Stretching

You mean the one about using photoshop to do 4c seps?

It was good. New to me! So far I just converted my images to CMYK in Phtshp, made an underbase, tweaked the picture for brightness...then run the wilflex easy art halftone plugin to get the seps. For me it was fastest method I got for photoshop work.

I had learned before about splitting channels and saving grescale files and outputting from corel thereafter... all very lengthy. Effective, but lengthy. Then I learned about Bitmapping my split channels (after copying the file of course) directly in Photoshop, to make them into halftone plates right away. That was fast too.

Video was good. Shows, again, the diversity and power of photoshop!
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